which flex printing machine is best​ | Keshenglong&Shinko Guide

Which Flex Printing Machine is Best: A Comprehensive Guide for Flexo Printing Professionals

Choosing which flex printing machine is best is a crucial decision for professionals aiming for top performance, efficiency, and return on investment. The right flexo printer can boost print quality, minimize waste, and enhance competitiveness. This article guides you through essential criteria, updated trends, and authoritative benchmarks in flexo printing machines.

Criteria for Determining the Best Flex Printing Machine

Print Quality & Consistency

• Resolution: Look for machines delivering at least 1200 DPI for labels and packaging. (Source: FTA)
• Dot Gain Control: Advanced technologies like Closed Loop Color Control ensure consistent results.
• Registration Accuracy: Servo-driven systems can maintain high print accuracy over long runs.

Production Efficiency

• Speed: World-class models run at 500–800 m/min, balancing speed with output quality.
• Make-Ready Time: Machines with automatic job changeovers reduce downtime—up to 50% time saved (Source: FlexoGlobal).
• Web Width Versatility: Machines offering customizable widths support diverse job requirements.

Cost-Effectiveness

• Ink System: Gearless presses with Fixed Palette Ink Systems (Expanded Gamut) cut ink costs and increase uptime.
• Waste Reduction: Inline inspection and digital workflow integration can minimize substrate waste.

Ease of Operation & Maintenance

• User Interface: Intuitive touchscreens simplify training for staff and speed up job setups.
• Remote Diagnostics: IoT-enabled machines allow swift remote maintenance, reducing service calls.

Sustainability & Compliance

• Eco-Friendly Printing: Water-based and UV-LED inks support compliance with global standards (e.g., EU REACH, US FDA).
• Energy Efficiency: Modern flexo machines consume up to 30% less energy (Source: Smithers).

Leading Flex Printing Machine Brands

Keshenglong

• Noted for robust construction and industry-leading after-sales support.
• High automation levels and compatibility with multiple substrates.
• Advanced tension control and rapid changeover features.

Shinko

• Renowned for precision engineering and cost-effective operation.
• Innovative features for print registration and ink management.
• Suitability for both small batches and large industrial runs.

Top Considerations When Choosing the Best Flex Printing Machine

• Print Application: Corrugated board, flexible packaging, labels, or folding cartons?
• Budget & ROI: Assess machine costs against expected volume, job complexity, and market demand.
• Technical Support: Ensure supplier offers training, spare parts, and ongoing technical assistance.
• Future-Proofing: Opt for modular and upgradable platforms to accommodate evolving business needs.

Industry Trends and Data

• Global flexo printing market projected to reach USD 167.7 billion by 2027 (Source: MarketsandMarkets).
• Shift toward digital-flexo hybrid models for faster turnaround and customized jobs.
• Rising demand for sustainable and shorter-run solutions.

Summary Table: Key Features to Compare

Quick Facts

• Opt for servo-driven presses for maximum repeatability.
• Prioritize automation and digital integration for optimal output.
• Match machine spec to your specific production mix for best ROI.

References

• Flexographic Technical Association (FTA): (https://www.flexography.org)
• FlexoGlobal: (https://www.flexoglobal.com)
• Smithers: (https://www.smithers.com)
• MarketsandMarkets Flexographic Printing Market Report: (https://www.marketsandmarkets.com)

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