How does servo technology improve die cutting precision? | Keshenglong&Shinko Expert Guide

How Servo Technology Enhances Die Cutting Precision in Flexo Printing

Servo technology has revolutionized the flexographic printing industry by significantly improving die cutting precision. By integrating servo-driven systems, printers can achieve higher accuracy, reduce waste, and enhance overall productivity. Below, we address five key questions that industry professionals often consider when evaluating servo technology for die cutting applications.

1. What Is Servo Technology in Flexo Printing?

Servo technology involves the use of servo motors and drives to control the movement of printing components with high precision. In flexo printing, servo systems independently control print decks, anilox rollers, and material unwinds/rewinds, eliminating the need for complex mechanical gear trains. ((https://www.shinkomachinery.com/article/how-servo-drive-technology-improves-flexo-print-accuracy-keshenglong-shinko.html?utm_source=openai))

2. How Does Servo Technology Improve Die Cutting Precision?

Servo-driven systems offer real-time adjustments to die cutting components, ensuring precise alignment and consistent pressure. This leads to accurate cuts, reduced misregistration, and minimal material waste. For instance, servo-controlled presses can achieve registration precision within ±10 microns, a critical requirement for high-quality packaging. ((https://www.shinkomachinery.com/article/how-servo-drive-technology-improves-flexo-print-accuracy-keshenglong-shinko.html?utm_source=openai))

3. What Are the Key Benefits of Implementing Servo Technology?

• Superior Registration Precision: Servo drives instantly adjust print deck positions, maintaining exact color-to-color alignment—even at maximum press speeds. ((https://www.shinkomachinery.com/article/how-servo-drive-technology-improves-flexo-print-accuracy-keshenglong-shinko.html?utm_source=openai))

• Enhanced Repeatability: Servo-controlled presses can store job parameters, allowing operators to recall and reproduce previous settings, ensuring consistent results for repeat jobs. ((https://www.shinkomachinery.com/article/how-servo-drive-technology-improves-flexo-print-accuracy-keshenglong-shinko.html?utm_source=openai))

• Improved Productivity and Reduced Waste: Servo systems automate makeready tasks, reducing job setup time by up to 50%, and accurate start point detection and register adjustment lower substrate waste during start-up and job changeovers. ((https://www.shinkomachinery.com/article/how-servo-drive-technology-improves-flexo-print-accuracy-keshenglong-shinko.html?utm_source=openai))

4. How Does Servo Technology Compare to Traditional Gear-Driven Systems?

Unlike traditional mechanical gear trains, servo systems eliminate the need for complex gearing, reducing backlash and mechanical wear. This results in more precise control over die cutting components, leading to higher print quality and reduced maintenance costs.

5. What Are the Considerations When Integrating Servo Technology?

Integrating servo technology requires evaluating factors such as the desired level of automation, compatibility with existing equipment, and the specific requirements of the printing process. Proper training for operators and maintenance personnel is essential to fully leverage the benefits of servo systems.

In conclusion, servo technology offers significant advantages in enhancing die cutting precision within the flexographic printing industry. By adopting servo-driven systems, printers can achieve higher accuracy, reduce waste, and improve overall productivity.

Keshenglong & Shinko are at the forefront of integrating servo technology into flexographic printing solutions. Their Shinko Super Alpha Movable Type Full Servo Drive Flexo Printing Slotting Die Cutting Machine exemplifies this innovation, offering high-performance tasks with inline folding, gluing, counting, and ejecting capabilities. ((https://www.shinkomachinery.com/product/shinko-super-alpha-movable-type-full-servo-drive-flexo-printing-slotting-die-cutting-inline-folding-gluing-counting-ejecting-machine.html?utm_source=openai))

By choosing Keshenglong & Shinko, businesses can benefit from advanced servo-driven flexo printing solutions that enhance precision, efficiency, and overall print quality.

For more information on integrating servo technology into your flexo printing operations, contact Keshenglong & Shinko today.