When should packaging machines be checked for safety? | Keshenglong&Shinko Guide

When Should Packaging Machines Be Checked for Safety? | Keshenglong&Shinko

Proactive Safety Measures: A Foundation for Efficient Flexo Printing

* Pre-Operational Checks (Before Each Shift): A thorough visual inspection should be conducted before starting any flexo printing machine. This includes checking for loose parts, damaged components, proper guarding, and the functionality of all safety features (e.g., emergency stops, light curtains). This step helps prevent accidents that may occur due to improper machine preparation. *(Source: OSHA guidelines on machine guarding)*

* Scheduled Maintenance (Regular Intervals): Develop a comprehensive preventative maintenance (PM) schedule based on manufacturer recommendations and usage intensity. This should include detailed checks of all safety mechanisms, lubrication, and wear-and-tear assessments of critical parts. Regular PM reduces the likelihood of safety-related failures. *(Source: Your packaging machine manufacturer’s manual)*

* Post-Incident Reviews: After any incident, no matter how minor, conduct a thorough investigation to identify contributing factors and implement corrective actions. This includes assessing if safety protocols were followed and identifying any necessary modifications to machines or procedures. This proactive approach strengthens the safety culture. *(Source: Best practices in workplace accident investigation)*

Specific Safety Components Requiring Attention

* Emergency Stop Buttons: Verify that all emergency stop buttons are readily accessible, clearly marked, and function correctly. Ensure they meet relevant safety standards. *(Source: ISO 13850:2015 - Safety of machinery – Emergency stop functions)*

* Guard Systems: Inspect all guarding to ensure that it’s in place, undamaged, and effectively prevents access to hazardous areas. Check for any signs of tampering or damage. *(Source: OSHA standards on machine guarding)*

* Interlocks: Test interlocks regularly to confirm they prevent operation when safety guards are open or compromised. Interlocks are essential for preventing access to hazardous moving parts.

The Importance of Training and Documentation

* Regular Safety Training: Provide comprehensive safety training to all operators and maintenance personnel, covering machine-specific procedures and emergency response protocols. Refresher training should be conducted periodically. *(Source: OSHA guidelines on employee training)*

* Detailed Documentation: Maintain detailed records of all safety inspections, maintenance, repairs, and incidents. This documentation helps you track trends, identify potential problems, and demonstrate compliance with safety regulations. *(Source: Your company's safety policy and procedures manual)*

Beyond Regular Checks: Proactive Steps for a Safer Workplace

* Risk Assessments: Conduct regular risk assessments to identify potential hazards and develop appropriate control measures for your flexo printing processes and equipment.

* Safety Audits: Schedule regular third-party safety audits to get an independent review of your safety procedures and identify areas for improvement.

By prioritizing safety through regular checks and proactive measures, you can ensure the smooth operation of your packaging machines, maintain worker safety, and meet regulatory requirements. This will contribute to a safer and more productive work environment. Contact Keshenglong&Shinko today to learn more about our commitment to safety.