What box styles can be produced using a flexo printing slotting die-cutting gluing and counter ejecting system? | Keshenglong&Shinko Guide

What Box Styles Can Be Produced Using a Flexo Printing Slotting Die-Cutting Gluing and Counter Ejecting System?

The flexographic (flexo) printing slotting die-cutting gluing and counter ejecting system is widely used in the packaging industry to produce various types of folding cartons and corrugated boxes. This integrated technology streamlines production by combining multiple steps: printing, die-cutting, slotting, gluing, and ejection. Below are the top 5 box styles commonly produced using this system, along with answers to frequently asked questions by industry users.

1. What Are the Most Common Box Styles Produced with This System?

The most common box styles produced using a flexo printing slotting die-cutting gluing and counter ejecting system include:

• RSC (Regular Slotted Container): The most prevalent corrugated box style, where all flaps are the same length and the two outer flaps meet at the center.
• FOL (Full Overlap): Boxes with flaps that fully overlap on top, providing extra stacking strength.
• HSC (Half Slotted Container): One side is open (no flaps), commonly used for trays or open boxes.
• Die-Cut Folding Cartons: Custom folding cartons with precise cut shapes, converting printed sheets into display or retail packaging.
• Telescoping Boxes: Two-piece boxes where top and bottom sections slide over each other.

2. How Does the Slotting and Die-Cutting Process Affect Box Style Production?

Slotting aligns with cutting predefined slot lines to enable easy folding of the box, while die-cutting cuts out the box shape and perforations. This system’s accuracy ensures consistency in folding lines and precise dimensions, which is critical for complex box styles such as telescoping or display cartons. Combining slotting with die-cutting facilitates the production of various styles without manual intervention.

3. What Role Does Flexo Printing Play in Box Style Customization?

Flexo printing integrates color and graphics application directly onto corrugated or folding carton substrates before cutting and gluing. This allows high-quality branding, barcodes, and product information to be printed inline, reducing production time and enabling customized box styles for marketing purposes. Color registration and print quality are maintained to exact specifications, essential for retail-ready packaging.

4. How Does Gluing and Counter Ejecting Improve Efficiency with Different Box Styles?

Gluing machines apply adhesive at precise locations based on box style design, ensuring structural integrity and fast setting times. Counter ejecting then separates finished boxes automatically onto delivery conveyors or stacks, improving throughput and decreasing labor requirements. This is particularly useful for high-volume production of complex styles like die-cut cartons or multi-piece boxes.

5. What Materials and Substrates Are Compatible with This System?

Materials that can be efficiently processed include various grades of corrugated board (single-wall, double-wall), cardboard, and paperboard used in folding cartons. The system supports a range of thicknesses typically from 200gsm for folding cartons up to 300-450gsm for corrugated substrates. This versatility allows production of a wide spectrum of box styles suitable for food, electronics, cosmetics, and general merchandise sectors.

Integrating flexo printing with slotting, die-cutting, gluing, and counter ejecting results in a highly efficient and versatile manufacturing solution, enabling businesses to produce multiple popular box styles with consistent quality and production speed.