How fast is flexography printing? | Keshenglong&Shinko Guide

How Fast is Flexography Printing? | Keshenglong&Shinko

Flexography printing offers speed and efficiency, but understanding how fast it really is depends on several factors. This can be a significant pain point for businesses needing to meet tight deadlines. Let's delve into the specifics.

Factors Affecting Flexographic Printing Speed

Several key elements influence the speed of your flexo press:

Press Type and Configuration: Modern high-speed flexographic presses can achieve impressive speeds, often exceeding 500 meters per minute. However, older models or presses with specific configurations may operate at significantly lower speeds. The number of printing units also impacts overall throughput.

Substrate: The material being printed on (e.g., paper, film, corrugated board) significantly affects speed. Thicker or more textured substrates may require slower press speeds to ensure consistent print quality and prevent damage.

Ink Viscosity and Drying: The viscosity (thickness) of the ink and its drying time are crucial factors. High-viscosity inks require slower speeds to avoid smearing, while fast-drying inks allow for higher speeds. UV inks, for example, often enable faster production runs.

Print Resolution and Complexity: Higher print resolutions and more intricate designs may demand slower speeds to maintain accuracy and sharpness. Simple designs generally allow for faster printing.

Operator Skill and Maintenance: A skilled operator can maximize press speed while maintaining quality. Regular maintenance is crucial for preventing downtime and ensuring consistent performance.

Optimizing Your Flexographic Printing Speed

To maximize your flexography printing speed and efficiency:

Invest in Modern Equipment: Upgrading to a state-of-the-art flexo press can significantly increase your production capacity.

Choose Appropriate Inks and Substrates: Selecting inks with suitable viscosity and drying properties, as well as substrates compatible with high-speed printing, is key.

Implement Efficient Workflow: Streamline your pre-press and post-press processes to minimize delays.

Regular Maintenance: Preventative maintenance keeps your press running smoothly and prevents unexpected downtime.

Keshenglong&Shinko offers a wide range of high-quality flexographic printing solutions designed for speed and efficiency. Contact us today to learn more about how we can help you optimize your flexo printing process.