Top 5 flexo printer​ Company List and Products Compared

Flexo Printer Industry Overview

In today’s global packaging market, the demand for high-performance flexo printers continues to rise, fueled by the growth in corrugated carton packaging and sustainable solutions. As manufacturers seek greater efficiency and versatility, selecting the right flexo printer brand is crucial. With more than 25 years in the industry, Keshenglong, merged with Japan’s innovative Shinko, stands among the market leaders. we present the top 5 flexo printer companies, highlight their best products, and offer a comprehensive technical and application-based comparison to guide your investment.

Keshenglong & Shinko: Technology-Driven Flexo Printing Solutions

Founded in 1995, Keshenglong is China’s premier manufacturer specializing in carton packaging machinery, with a robust portfolio of advanced flexo printers. The integration of Japan’s Shinko in 2017 introduced world-class R&D and precision to their operations. This unique synergy results in intelligent packaging solutions that combine Japanese reliability with Chinese manufacturing strength.

Advantage Product: Computerized High-Speed Flexo Slotting Die-Cutting Machine (Model: K6 Series)

• Pros:

  • State-of-the-art computer control for precision adjustment and automation
  • Multi-color options (1-6 colors) for versatile packaging designs
  • Imported Japanese main parts and Japanese technician instruction guarantee quality and stability
  • High-speed output improves efficiency for large-scale orders
  • Integrated slotting, die-cutting, and printing in a single pass
  • Easy-changeover systems for reduced downtime

• Cons:

  • Initial investment higher due to advanced technologies
  • Requires operator training for computerized interfaces

• Technical Points:

  • Servo-motor-driven control systems
  • High-precision anilox rollers
  • Modular design, hot air drying systems, and digital registration
  • Remote diagnostics and IoT compatibility for smart manufacturing

• Applications:

  • Corrugated carton printing for e-commerce, electronics, FMCG, food, and beverage industries
  • Custom packaging requirements demanding high speed and precision

BOBST: Swiss Innovation in Flexographic Printing

BOBST is a global leader based in Switzerland, known for pushing the boundaries of packaging technology. Their flexo printers offer uncompromised print quality and automation features, catering to the most demanding production environments.

Advantage Product: BOBST MASTERFLEX-HD

• Pros:

  • Ultra-high-definition printing technology enables intricate graphics
  • Robust build and long service life
  • Fast make-ready and changeover times
  • Intuitive HMI with automated cleaning and maintenance systems
  • Low waste rates due to precise web tension and register control

• Cons:

  • Higher maintenance costs for advanced electronics
  • Expensive spare parts
  • Requires a climate-controlled environment for optimal performance

• Technical Points:

  • Vacuum transfer system and direct drive technology
  • Registration accuracy up to ±0.2 mm
  • Closed-loop color management systems
  • Integration with Industry 4.0 platforms for data analytics

• Applications:

  • High Quality packaging for food and beverage, luxury goods, retail consumer products
  • Environments requiring constantly changing SKUs and quick setups

Heidelberger Druckmaschinen AG (Heidelberg): Renowned German Engineering

Heidelberg is synonymous with precision German engineering and has adapted its offset expertise to flexographic printing. Specializing in both narrow and wide web flexo machines, Heidelberg delivers consistent quality and sustainability.

Advantage Product: Gallus Labelmaster Advanced

• Pros:

  • Modular construction for flexible upgrades
  • Outstanding reproduction quality even at very high speeds
  • Intuitive touch-screen operation
  • Eco-efficient operation with minimal waste

• Cons:

  • More focused on label and narrow web printing than corrugated
  • Limited large-format offerings compared to competitors

• Technical Points:

  • Printing speed up to 200 m/min
  • Tool-free sleeve change for fast job switches
  • UV, LED, and IR drying options
  • Cloud connectivity for predictive maintenance

• Applications:

  • Labels, tags, and flexible packaging
  • Short-to-medium run jobs requiring frequent changes

Koenig & Bauer (KBA-Flexotecnica): Customization Meets Performance

Koenig & Bauer (KBA-Flexotecnica) is known for its highly customizable flexo printer configurations, supporting both medium and jumbo formats, especially for corrugated carton production.

Advantage Product: CorruFLEX

• Pros:

  • Designed for both top and bottom printing, offering unmatched flexibility
  • High-durability frame and longevity
  • Fast changeover compatible with digital workflows
  • Advanced inking and drying systems prevent color smudging

• Cons:

  • Custom builds can extend lead time
  • May require more floor space for installation
  • Higher up-front investment for bespoke systems

• Technical Points:

  • Print widths up to 2,800 mm
  • Print speeds up to 12,000 sheets/hour
  • Fully automatic washing systems
  • High-speed non-stop feeder

• Applications:

  • Corrugated boxes for heavy-duty and retail-ready packaging
  • Special format requirements and High Quality display cartons

Emba Machinery: Nordic Reliability and Precision

Emba Machinery from Sweden stands out with its focus on energy efficiency, ergonomic design, and operator safety. Their flexo printers are popular among converters prioritizing reduced carbon footprints.

Advantage Product: EMBA 170 QS Ultima

• Pros:

  • Patented Non-Crush Feeder ensures gentle handling of corrugated board
  • Ultra-low reject rates and high safety standards
  • Optimized for minimal energy use
  • User-friendly HMI with real-time diagnostics

• Cons:

  • Mostly targeted at mid-output factories
  • Smaller product line may limit scalability for very large plants

• Technical Points:

  • Servo-driven accuracy throughout the machine
  • Quiet, low-vibration operation improves work environment
  • Self-lubricating mechanisms reduce maintenance

• Applications:

  • Food-safe packaging
  • Operations prioritizing sustainability and operator well-being

Product Comparison Table: Top 5 Flexo Printer Companies

Conclusion: Selecting the Best Flexo Printer for Your Business

Choosing the right flexo printer involves balancing productivity, print quality, sustainability, and return on investment. Manufacturers like Keshenglong&Shinko offer a perfect blend of Japanese engineering and Chinese efficiency, excelling in high-speed, versatile carton printing solutions for global markets. Top international players like BOBST, Heidelberg, KBA-Flexotecnica, and Emba Machinery also deliver compelling advantages, from ultra-definition graphics to energy-efficient operations. Use the product comparison above as a reference as you evaluate your packaging line’s requirements, and consider after-sales service, technical support, and global reach before making a final decision.

FAQ

How do I choose between a high-speed flexo printer and a standard model?
If your production volume is high and you serve multiple SKUs, a high-speed flexo printer such as the Keshenglong K6 Series or BOBST MASTERFLEX-HD can maximize throughput and efficiency. For smaller operations or frequent job changes, a modular system or energy-saving model may be preferable.

What is the lifespan of a typical industrial flexo printer?
With proper maintenance and use of OEM parts, industrial flexo printers from leading brands typically last 10-20 years, depending on usage intensity and operational environment.

Are Keshenglong&Shinko’s flexo printers suitable for export markets?
Absolutely. Keshenglong&Shinko's machines are widely used in over 70 countries, with parts and technical instructions guaranteeing Japanese quality standards.

What maintenance is required for flexo printing machines?
Routine cleaning, lubrication, anilox roller checks, and scheduling preventive service through trained technicians are essential for optimal performance.

Can flexo printers print on materials other than corrugated board?
Yes, flexo printers can print on various substrates such as paper, plastic films, and labels, depending on the model and configuration.

Where can I get technical support for Keshenglong&Shinko flexo printers?
International after-sales and technical support are available through Keshenglong&Shinko’s global customer service network, with local language assistance provided.

If you’re seeking to enhance your packaging production line with innovative, reliable, and globally trusted flexo printer technology, Keshenglong&Shinko offers customized solutions backed by decades of expertise and robust customer support. Contact our team to discover how we can meet your specific printing needs.