Can a high-speed flexo printer be customized for different box sizes? | Keshenglong&Shinko Guide

Can a High-Speed Flexo Printer Be Customized for Different Box Sizes?

High-speed flexo printers need to adapt to ever-changing packaging demands. Customization for various box sizes is a top priority for industry professionals seeking greater flexibility and efficiency. This article explains the possibilities and solutions for customizing high-speed flexo printers, providing actionable insights for industry leaders.

Advantages of Customizing High-Speed Flexo Printers

- Increased Versatility:

Modern high-speed flexo printers can handle a wide range of box sizes, making them suitable for diverse packaging lines.

*Source: Flexography Technical Association (FTA)*

- Boosted Productivity:

Customization allows rapid changeovers, reducing downtime and increasing throughput. Companies report time savings up to 50% with automated solutions.

*Source: Packaging Europe, 2023*

- Improved Print Quality:

Custom setups ensure precise registration and optimal ink application, regardless of box dimensions, maintaining the highest print standards.

Customization Options for Different Box Sizes

1. Adjustable Feed and Registration Systems

- Modern machines feature automated or tool-less feed adjustments.

- Edge and center registration systems allow precise alignment for variable dimensions.

2. Modular Printing Units

- Units can be added or removed to accommodate specific box widths and heights.

- Modular design supports both small and large order runs.

3. Automated Size Changeover

- Servo-driven motorized adjustments simplify transitions between box sizes.

- Memory preset systems store settings for frequently-run box formats.

4. Custom Die-Cutting Attachments

- Integration with variable die-cutting units delivers precise finishing for different box dimensions.

- Ideal for manufacturers producing a variety of packaging styles.

5. Software-Driven Flexibility

- Advanced control software enables fast recalibration for each job.

- Remote monitoring and diagnostics ensure consistent performance.

Considerations When Customizing Flexo Printers

- Investment vs. ROI:

Initial customization costs are offset by efficiency and order versatility gains.

- Maintenance Needs:

More intricate systems may require increased maintenance and specialized training.

- Supplier Support:

Partner with manufacturers offering expert technical support and upgrade options, such as Keshenglong&Shinko.

Industry Insights & Data

- 82% of converters surveyed in 2023 require multi-size capability on their flexographic lines.

*Source: Smithers “The Future of Flexographic Printing to 2028”*

- Fully automated machines can change box size in under 5 minutes, a vast improvement over manual adjustment times.

Key Takeaways

- Yes, high-speed flexo printers can be customized for different box sizes.

- Modern technologies—including automated systems, modular units, and advanced software—enable rapid, reliable adjustments.

- Evaluate customization needs based on order volume, packaging diversity, and long-term productivity goals.

For tailored solutions and expert guidance, consult leading flexo manufacturers like Keshenglong&Shinko, who specialize in adaptable, high-performance printing technology.